﻿ crusher operating work index calculation

# crusher operating work index calculation

##### Crushing work index Calculation - Crushing, Screening ...

As Alex told you: The crushing work index you calculated appears mostly correct. The only correction factor that might affect the calculation is to correct for the efficiency of the motor -- the work index is based on motor output (pinion) power, whereas the measurement of motor power is usually based on motor input power.

##### crusher operating work index calculation

The rod mill work index is computed with an equation very similar to that of the crusher work index (CWI) or impact work .. of operating pressure and moisture. In general, the impact or crushing work indices (CWi) calculated from test work . crushing and other operating

##### how to calculate crusher work inde

How To Calculate Crusher Work Index Evert Bioenergie. Crusher work index infographicsdesignernl calculate crusher power from work index chapter 3 particle technology size reduction calculate crusher power from work index,an ideal crusher would 1 have a large capacity 2 require a small power input per unit of product and 3 yield a, the work index, wi, is defined as the gross energy

##### USING THE SMC TEST® TO PREDICT COMMINUTION CIRCUIT

= 1.0 for all crushers operating in closed circuit with a classifying screen. If the crusher is in open circuit, eg pebble crusher in a AG/SAG circuit, K. 2. takes the value of 1.19. x. 1 = P. 80. in microns of the circuit feed . x. 2 = P. 80. in microns of the circuit product . M. ic = Crushing ore work index and is provided directly by SMC ...

##### Bond Impact Crushing Work Index Testing Machine - Pendulum ...

Safe two-hand operating buttons; The Bond Crushing Work Index (CWI) describes the competency of the ore at larger particle sizes. It is used for the calculation of the actual crusher power requirements. Pendulum mounted hammers with scale.-Test: At least 10 specimens

##### how to calculate crusher work inde

How To Calculate Crusher Work Index Evert Bioenergie. Crusher work index infographicsdesignernl calculate crusher power from work index chapter 3 particle technology size reduction calculate crusher power from work index,an ideal crusher would 1 have a large capacity 2 require a small power input per unit of product and 3 yield a, the work index, wi, is defined as the gross energy

##### data of crusher work index - charlyshop.ch

how to calculate crusher work index. ... Operating Work Index For Cone Crusher Amp Terms Work Index illustrate how work index data can be used the ore work index and crusher capacity... Know More. Impact Crushing Work Index.

##### (PDF) A quick method for bond work index approximate value ...

The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial ...

##### USING THE SMC TEST® TO PREDICT COMMINUTION

= 1.0 for all crushers operating in closed circuit with a classifying screen. If the crusher is in open circuit, eg pebble crusher in a AG/SAG circuit, K. 2. takes the value of 1.19. x. 1 = P. 80. in microns of the circuit feed . x. 2 = P. 80. in microns of the circuit product . M. ic = Crushing ore work index and is provided directly by SMC ...

##### calculate crushing efficiency of crushers

Keywords: Bone, Crushing, Grinding, Hammers, Machine, Noise, Operation8.76 Мб. plate rod and (vi) low crushing efficiency (below 47 %).J calculated 1C= 3.142, N2= 1450 rev/min and T as 14.8Nm rev/min The diameter of the pulley on the crusher shaft as given by Allen and Alfred (1998) 'I .!

##### Bond Work Index - an overview ScienceDirect Topics

The Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. Magdalinovic [38] measured the Bond work index of three ore types using different test screen sizes. He produced a correlation between the mass of test screen undersize per revolution, G, and ...

##### Design, Fabrication and Testing of a Double Roll Crusher

work index, capacity and the reduction ratio. Adopting Gupta and Yan [5] the power is given by, P = Q.R d.w i where Q = crushing capacity, Rd = reduction ratio (x 1 /x 2) and wi = work index. In this work Q = .356 t/hr and x 1 = 7.5mm. A roll gap of 5mm had already been specified and x 2 is less than or equal to this value.

##### QUICK METHOD FOR BOND WORK INDEXAPPROXIMATE

comminution plants designing. Determining the Bond work index value is quite complicated, time-consuming and requires trained operating personnel and therefore is subjected to errors. A quick method for the Bond work index approximate value determination, which is based on the first order grinding kinetics, is

##### AMIT 135: Lesson 5 Crushing – Mining Mill Operator Training

Calculation of reduction ratio in crushing [image: (135-5-3)] Crushing Equipment The selection of the right crushing equipment is influenced by many factors some of which are upstream of the crushing plant (e.g. blasting pattern and mining method) and others which are downstream of the crushing plant (e.g. mill and grinding circuit selection).

##### Crushing of coal and calculation of size reduction efficiency.

Feb 25, 2015  Bond Work Index 𝑤 = 10𝑊𝑖 1 𝑝 − 1 𝑓 W = Power required in KWH to crush 1 short tonne ( 2000 pound) of material Wi is the work index of the material p is the 80 % passing size of the product f is the 80 % passing size of the feed 2/25/2015 6:58:05 AM 23 24.

##### Using the Bond work index to measure operating comminution ...

Nov 01, 1998  Rowland, C.A., 1978, “Determination and use of operating work indices in controlled grinding circuits–A proposed concept,” Mill Operator’s Conference and Exhibit, Northwestern Branch, Australasian Institution of Mining and Metallurgy, Mt. Isa, Queensland Australia, June. Google Scholar

##### Equipment Sizing: Crusher or Grinding Mill

Jul 08, 2016  UNTIL THE THIRD THEORY OF COMMINUTION of “Work Index” method of determining crushing and grinding mill size was introduced, there was no way of accurately figuring the most applicable, most economical size of crushing and grinding mill. Naturally, with little or no factual operating data correlated in useful form, it was easy enough, even for the most experienced, to arrive at an incorrect ...

##### Torque Analysis of a Gyratory Crusher with the Discrete ...

Comminution by gyratory crusher is the first stage in the size reduction operation in mineral processing. In the copper industry, these machines are widely utilized, and their reliability has become a relevant aspect. To optimize the design and to improve the availability of gyratory crushers, it is necessary to calculate their power and torque accurately. The discrete element method (DEM) has ...

##### data of crusher work index - charlyshop.ch

how to calculate crusher work index. ... Operating Work Index For Cone Crusher Amp Terms Work Index illustrate how work index data can be used the ore work index and crusher capacity... Know More. Impact Crushing Work Index.

##### Bond Work Index - an overview ScienceDirect Topics

The Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. Magdalinovic [38] measured the Bond work index of three ore types using different test screen sizes. He produced a correlation between the mass of test screen undersize per revolution, G, and ...

##### Jaw Crusher - ScienceDirect

Jan 01, 2016  capacity of crusher, 2. power consumption if the work index of the material is 12.5 kWh/t, 3. operating speed, 4. minimum level at which the feed should be maintained in the feed-hopper. 4.5. Determine: 1. the rate of the toggle movement that would meet the target production, 2. if the toggle rate was reduced by 25% indicate the production rate ...

##### (PDF) A quick method for bond work index approximate value ...

The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial ...

##### Design, Fabrication and Testing of a Double Roll Crusher

work index, capacity and the reduction ratio. Adopting Gupta and Yan [5] the power is given by, P = Q.R d.w i where Q = crushing capacity, Rd = reduction ratio (x 1 /x 2) and wi = work index. In this work Q = .356 t/hr and x 1 = 7.5mm. A roll gap of 5mm had already been specified and x 2 is less than or equal to this value.

##### Operating work index is not the specific energy consumption

Oct 24, 2018  To calculate the operating work index of a circuit, you must measure four things: P: The power draw of the mill. This is usually calculated from the input leads to the motor, then multiplied by ...

##### A Method of C alculating Autogenous/ Semi-Autogenous ...

The operating ﬁ work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high inefﬁ ciency. This raises the point that, in some cases, the Bond EF4 oversize factor calculation is not suf cient to compensate ﬁ for the milling inef ciencies that arise. This can result in ﬁ the mill being undersized. To counter this problem it ...

##### TECHNICAL NOTE PRIMARY CRUSHER OPTIMAL FEED

The operating Work index Wio p can be calculated from crushing in commercial plants to compare the crusher efficiency with laboratory test results. The Wio p can be obtained by transposing ...

##### How to Calculate Machinery Ownership and Operating Costs

To calculate the average total cost per hour, divide the annual total cost by the number of total hours that the machine is used. Evaluating Alternatives to Machine Ownership For some machinery investment decisions, machinery own-ership and operating cost are calculated for comparisons to the current custom rate. If the capital invested in a ...

##### Crushing of coal and calculation of size reduction efficiency.

Feb 25, 2015  Bond Work Index 𝑤 = 10𝑊𝑖 1 𝑝 − 1 𝑓 W = Power required in KWH to crush 1 short tonne ( 2000 pound) of material Wi is the work index of the material p is the 80 % passing size of the product f is the 80 % passing size of the feed 2/25/2015 6:58:05 AM 23 24.

##### Using the Bond work index to measure operating comminution ...

Nov 01, 1998  Rowland, C.A., 1978, “Determination and use of operating work indices in controlled grinding circuits–A proposed concept,” Mill Operator’s Conference and Exhibit, Northwestern Branch, Australasian Institution of Mining and Metallurgy, Mt. Isa, Queensland Australia, June. Google Scholar

##### Mineral Processing - Crushing - Plant design, construction ...

GRINDABILITY TESTS Bond Rod mill work Index • The rod mill work Index is also normally distributed with and average and median of 14.8kWh/t • It is common to observe difference between the ball and rod mill caused by variation in ore hardness • The test has been mainly used for